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Manual assembly lines

Ergonomically designed to ensure a single continuous flow

Modular and ergonomic solutions for Lean Production

If your company strives for operational excellence and the elimination of waste, effective internal logistics and well-organised ergonomic workstations are key elements. Fomir Srl meets this requirement with manual assembly lines based on the Fly-System and M-System modular systems, designed to embody Lean Production principles and promote continuous improvement. Our assembly lines are not merely workbenches lined up side by side; they are modular, dynamic systems designed to support the value stream and minimise the seven types of waste (Muda) identified in Lean Production.

Waste elimination based on Lean Production principles:

  • Elimination of useless movements: ergonomic design reduces unnecessary movements by the operator, enhancing comfort and productivity.
  • Reduced waiting times: the workflow is optimised to ensure that materials are always ready for the next operator, eliminating downtime between workstations.
  • Riconfigurabilità: il cuore della flessibilitàLa caratteristica principale delle linee di montaggio manuali Fomir, rappresentate dai sistemi modulari Fly-System e M-System, è la loro riconfigurabilità.Le linee sono costituite da banchi di lavoro ergonomici affiancati, sui cui piani vengono fissate guide per la movimentazione manuale dei pallet portapezzo.Questa architettura modulare consente di riorganizzare rapidamente l’intero layout produttivo in base alle esigenze, senza interventi strutturali complessi o costosi.Le linee di montaggio riconfigurabili Lean sono la soluzione ideale per le aziende che desiderano applicare la produzione snella senza rinunciare alla flessibilità e al controllo.
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Manual assembly lines
Manual assembly lines
Manual assembly lines
Manual assembly lines

Manual handling of workpiece carriers

Handling workpiece carriers between stations is manual and flexible, ensuring maximum control and complete reconfigurability. The guides fixed to the work surfaces allow the operator to easily push the carrier to the next station, ensuring a continuous flow without using expensive fixed conveyor belts.

Key advantage: immediately reconfigurable. Thanks to its modular structure, if production volumes, process requirements or products change, the line can be quickly dismantled and reconfigured. Switching from a U-shaped to a straight line, or adding and removing workstations, is a quick and easy internal process, ensuring operational agility and continuous improvement.

The advantages of choosing Fomir

  • Our assembly lines are manually pushed carriers. This means low construction costs, no energy or maintenance costs, absolute safety for operators, as well as near-silent operation.
  • The rails along which the carriers move can also be mounted on existing workbenches allowing initial investment costs to be further reduced.
  • If necessary, the layout of the line can be expanded or modified in a very short time, or the workstations can be reused as individual workbenches.
  • Depending on the assembly line layout, various solutions are available for empty carrier return, including gravity return, trolleys and carts, deflection tables, or transfer shuttles.

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